Drawing Die Applications

Improve wire quality and production efficiency.

Wire production

This system helps increase wire production volume, and improve wire quality and production efficiency. This is obtained by maintaining an inventory of fewer high quality dies with less manpower resulting in:

  • less production halts, 
  • increased drawing speed,
  • improved wire quality,
  • prolonged die life and quality, 
  • and less time spent onU6 internal communication, etc.

The minimum configuration of the Drawing Die System is one software Supervisor and one EO-Frame. 

 

Instruments used for measuring:
CU4

The CU4 is a total assembly (2D sensor) of optics and computer hardware for production and quality control of small objects.

This is an easy to use, yet highly accurate and fast diameter measurement system. Conoptica’s unique model-based measurement algorithm offers a diameter measurement that is very robust against dirt and other disturbances in the drawing die.

 

CU6

The CU6 series is Conoptica’s entry-level 3D die profile measurement series. It has been designed to provide an alternative to other systems available in the market. The instruments provide bearing length and reduction cone measurements using a single profile. While the accuracy and build quality is the same as customers expect from a Conoptica instrument, the available measurement modes are limited to a single axis of movement. The CU6 series is meant as an affordable alternative for customers with less complex measurement requirements.

Conoptica offers two different models, the CU6 and the CU6X. While the accuracy and diameter range are the same for both models, the CU6X is 50% faster than the CU6.

 

CU6X

The CU6 series is Conoptica’s entry-level 3D die profile measurement series. It has been designed to provide an alternative to other systems available in the market. The instruments provide bearing length and reduction cone measurements using a single profile. While the accuracy and build quality is the same as customers expect from a Conoptica instrument, the available measurement modes are limited to a single axis of movement.

The CU6 series is meant as an affordable alternative for customers with less complex measurement requirements.

Conoptica offers two different models, the CU6 and the CU6X. While the accuracy and diameter range are the same for both models, the CU6X is 50% faster than the CU6.

 

CU11

With the CU11 series Conoptica is breaking new ground in the field of drawing die measurement. For the first time, it is possible to produce an objective bearing asymmetry measurement. Earlier the only option was to use a microscope with a skilled operator to assess whether the bearing was symmetric or not. With the CU11 series, operators have access to both inclination and variation data, a feature unique to the Conoptica CU11.

A new improvement is the release of the S and X models of the CU11. With these, users have access to higher measurement speeds and thus higher capacity for die measurement. While the CU11 is already providing fast and accurate measurements, the CU11X is 50% faster, while the CU11S is 100% faster than the CU11X. This means that when using a CU11S, a full 3D Bearing Asymmetry measurement can be made faster than a
single profile measurement on a regular CU11! The implications for the CU11S user are that full control of the 3D profile asymmetry has become a practical tool for everyday use.

 

CU11X

With the CU11 series Conoptica is breaking new ground in the field of drawing die measurement. For the first time, it is possible to produce an objective bearing asymmetry measurement. Earlier the only option was to use a microscope with a skilled operator to assess whether the bearing was symmetric or not. With the CU11 series, operators have access to both inclination and variation data, a feature unique to the Conoptica CU11. For more details, an Application note is available upon request.

A new improvement is the release of the S and X models of the CU11. With these, users have access to higher measurement speeds and thus higher capacity for die measurement. While the CU11 is already providing fast and accurate measurements, the CU11X is 50% faster, while the CU11S is 100% faster than the CU11X. This means that when using a CU11S, a full 3D Bearing Asymmetry measurement can be made faster than asingle profile measurement on a regular CU11! 

 

CU11S

With the CU11 series Conoptica is breaking new ground in the field of drawing die measurement. For the first time, it is possible to produce an objective bearing asymmetry measurement. Earlier the only option was to use a microscope with a skilled operator to assess whether the bearing was symmetric or not. With the CU11 series, operators have access to both inclination and variation data, a feature unique to the Conoptica CU11.

A new improvement is the release of the S and X models of the CU11. With these, users have access to higher measurement speeds and thus higher capacity for die measurement. While the CU11 is already providing fast and accurate measurements, the CU11X is 50% faster, while the CU11S is 100% faster than the CU11X. This means that when using a CU11S, a full 3D Bearing Asymmetry measurement can be made faster than a single profile measurement on a regular CU11! The implications for the CU11S user are that full control of the 3D profile asymmetry has become a practical tool for everyday use.

 

CU20

CU20 is the option for drawing dies with larger casings and larger diameters. With a casing capacity up to 160 mm and 10 kg nearly every drawing die in the industry can be measured. The diameter measurement range is up to 54 mm, again covering almost all drawing dies normally used. With the CU20 you can measure your drawing die diameter, ovality, reduction cone, and bearing length.
 

Software supervisors

Etiam porta sem malesuada magna mollis euismod. Vivamus sagittis lacus vel augue laoreet rutrum faucibus dolor auctor. Maecenas faucibus mollis interdum. Donec id elit non mi porta gravida at eget metus. Aenean lacinia. Donec ullamcorper nulla non metus auctor fringilla. Donec ullamcorper nulla non metus auctor fringilla. Aenean eu leo quam. Pellentesque o.rnare sem lacinia quam.

WHY: Lorum ipsum

Etiam porta sem malesuada magna mollis euismod. Vivamus sagittis lacus vel augue laoreet rutrum faucibus dolor auctor. Maecenas faucibus mollis interdum. Donec id elit non mi porta gravida at eget metus. Aenean lacinia. Donec ullamcorper nulla non metus auctor fringilla. Donec ullamcorper nulla non metus auctor fringilla. Aenean eu leo quam. Pellentesque o.rnare sem lacinia quam.

HOW: Integration

The CU2 Tool is designed to fit seamlessly within the milling machine…Etiam porta sem malesuada magna mollis euismod. Vivamus sagittis lacus vel augue laoreet rutrum faucibus dolor auctor. Maecenas faucibus mollis interdum. Donec id elit non mi porta gravida at eget metus. Aenean lacinia. Donec ullamcorper nulla non metus auctor fringilla. Donec ullamcorper nulla non metus auctor fringilla. Aenean eu leo quam. Pellentesque o.rnare sem lacinia quam.

We want Conoptica to tell us more about Drawing Die System: